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Airbag Failure Injuries and Product Liability Claims

Jan 30, 2026

Airbags are designed to save lives. They are among the most critical safety features in modern vehicles, designed to deploy within milliseconds during a crash to protect drivers and passengers from severe injury or death. But what happens when an airbag fails? An airbag failure can turn a survivable accident into a catastrophic event, leaving victims with life-altering injuries or worse.

When airbags malfunction, victims may have legal options beyond a standard car accident claim. In many cases, product liability claims can hold manufacturers, suppliers, or automakers accountable for dangerous defects. This article explores airbag failure injuries, how product liability law applies, and what victims should do to protect their rights.


Table of Contents:

  1. What Is Airbag Failure?
  2. Common Types of Airbag Defects
  3. Injuries Caused by Airbag Failure
  4. Why Airbag Failure Is a Product Liability Issue
  5. Who Can Be Held Liable in an Airbag Failure Case?
  6. How Product Liability Claims Work
  7. Evidence Needed to Prove an Airbag Failure Claim
  8. Challenges in Airbag Failure Lawsuits
  9. Airbag Recalls and What They Mean for Your Case
  10. Why Legal Representation Matters
  11. How Roxell Richards Injury Law Firm Can Help
  12. Strong Call to Action

    1. What Is an Airbag Failure?

    Airbag failure means the airbag system does not operate as designed during a crash. Airbags are built to deploy within milliseconds of a significant impact. They work with seat belts to reduce the risk of serious injury or death. When the system fails, the risk of severe injury to drivers and passengers increases dramatically.

    Airbag failure can take several forms, each posing serious safety risks:

      • Failure to deploy during a crash:
        One of the most dangerous types of airbag failure occurs when the airbag fails to deploy at all during a moderate to severe collision, even though deployment was expected. In these cases, occupants may strike the steering wheel, dashboard, windshield, or other interior components of the vehicle, leading to traumatic brain injuries, facial fractures, chest injuries, or fatal outcomes.
      • Delayed deployment:
        Airbags are designed to deploy at a precise moment during a crash. If deployment is delayed by even a fraction of a second, the airbag may inflate after the occupant has already moved forward, reducing or eliminating its protective effect. Delayed deployment can cause the airbag to strike the occupant improperly, potentially worsening neck, head, or spinal injuries.
      • Unexpected deployment:
        Sometimes airbags deploy when there is no crash. They may also deploy during a low-impact event where it is not needed. Unexpected airbag deployment can cause drivers to lose control and crash. It can also result in burns, fractures, or eye injuries, even if there was no collision.
      • Deployment with excessive force:
        Airbags must inflate rapidly to protect occupants, but excessive force can cause injury. Overly aggressive deployment may lead to broken bones, internal injuries, or hearing damage. Smaller adults, children, and elderly passengers face a higher risk of blunt-force trauma.
      • Airbags that release shrapnel or toxic chemicals:
        Some severe airbag failures involve defective inflators that explode on deployment. These explosions send metal fragments, or shrapnel, into the passenger compartment at high speed. Such fragments can cause penetrating injuries, severe bleeding, or death. Certain airbag malfunctions may also release harmful gases or chemicals that cause burns or respiratory injuries.

    Airbags are not simple devices. They rely on a highly sophisticated system that includes crash sensors, electronic control units (ECUs), wiring, software algorithms, and chemical inflators. These components must work together flawlessly under extreme conditions. A defect in any single part of the system, whether due to poor design, manufacturing errors, or inadequate testing, can result in catastrophic airbag failure.

    When an airbag functions properly, it can mean the difference between minor injuries and a fatal outcome. However, when the system malfunctions, the airbag may become a source of danger rather than protection. Instead of absorbing impact forces and reducing injury, a defective airbag can cause new injuries, intensify existing ones, or fail entirely when needed most. This is why airbag failure is not just a safety issue; it is often a serious product liability concern with significant legal implications.

    2. Common Types of Airbag Defects

    Airbag failures can happen in several ways. Understanding the different defects is critical when evaluating a potential product liability claim.
    Stressed physician in a hospital setting, representing doctor burnout, medical negligence due to fatigue, and healthcare provider liability
    Design Defects

    A design defect exists when the airbag system is inherently dangerous from the beginning. Even if made correctly, its design alone creates an unreasonable risk of injury.

    Examples include:

      • Airbags that deploy too aggressively
      • Poor placement that causes facial or chest injuries
      • Defective inflator designs (as seen in major airbag recalls)
    Manufacturing Defects

    Manufacturing defects occur when an airbag deviates from its intended design due to production errors.

    Examples:

      • Faulty wiring
      • Improperly assembled inflators
      • Contaminated chemical propellants
    Failure to Warn
    Manufacturers have a duty to warn consumers about known risks. A failure to warn claim may apply if:
      • The manufacturer knew about airbag defects but did not issue warnings.
      • Instructions were inadequate or misleading.
      • Recalls were delayed or poorly communicated.

    3. Injuries Caused by Airbag Failure

    Airbags are meant to cushion impact, but when they fail, the injuries can be severe.

    Common Airbag Failure Injuries
      • Traumatic brain injuries (TBI)
      • Facial fractures and dental injuries
      • Neck and spinal cord injuries
      • Chest and rib fractures
      • Internal organ damage
      • Burns and chemical injuries
      • Eye injuries and vision loss
      • Fatal injuries in high-impact crashes
    An airbag failure often worsens injuries that would otherwise be minor or survivable. In some cases, airbags deploy with explosive force, sending metal fragments into occupants, a danger seen in defective inflator cases.

    4. Why Airbag Failure Is a Product Liability Issue

    Most car accident claims differ from airbag failure cases. Airbag failure often falls under product liability law, not negligence.

    Product liability focuses on:

      • Defective products
      • Dangerous designs
      • Manufacturer responsibility
    You do not have to prove the manufacturer was careless. Instead, you must show:
      1. The airbag was defective.
      2. The defect existed when it left the manufacturer.
      3. The defect caused your injuries.
    This legal framework lets victims seek compensation directly from companies responsible for unsafe products.

    5. Who Can Be Held Liable in an Airbag Failure Case?

    More than one party is usually responsible for an airbag failure case. Many companies collaborate in the design, manufacturing, testing, software development, and distribution of airbag systems. If an airbag malfunctions and causes injury, liability may extend to several supply chain entities, depending on what went wrong.

    Understanding who can be held legally accountable is a crucial step in building a strong product liability claim and maximizing financial recovery for injured victims.


    Airbag Manufacturers
    Airbag manufacturers are often the primary defendants in lawsuits over airbag failures. These companies design and produce the airbag modules, inflators, and deployment mechanisms. If an airbag is defectively designed, improperly manufactured, or contains dangerous components, the manufacturer may be held strictly liable.
    Deployed steering wheel airbag in a car after an accident, representing automotive safety, personal injury insurance claims, and vehicle collision recovery
    Examples of manufacturer liability include:
      • Defective inflator designs that rupture during deployment
      • Use of unstable or poorly tested chemical propellants
      • Inadequate quality control during production
      • Failure to conduct sufficient safety testing
    If the airbag leaves the manufacturer’s facility in a dangerous condition, and that defect causes injury, the manufacturer can be held responsible even if it did not act negligently.

    Automakers (Vehicle Manufacturers)

    Automakers integrate airbag systems into vehicles and are responsible for ensuring that the final product is safe for consumers. Even when airbags are supplied by third-party manufacturers, automakers may still be liable for injuries caused by airbag failure.

    Automaker liability may arise when:

      • The vehicle’s design interferes with proper airbag deployment.
      • Sensors are improperly positioned or calibrated.
      • The automaker knew of airbag defects and failed to act.
      • Defective airbags were installed despite known safety concerns.
    In many cases, automakers are aware of recurring defects before the public and may be liable for failing to issue timely recalls or warnings.

    Parts Suppliers
    Airbag systems depend on numerous components sourced from different suppliers, including:
    If a defective part supplied by a third-party vendor causes the airbag to malfunction, that supplier may be held liable. Even a minor defect in a sensor or wiring connection can prevent proper airbag deployment or cause unintended activation.

    Software Developers and Technology Providers

    Modern airbags rely heavily on software to interpret crash data and determine when and how airbags should deploy. Software errors, faulty algorithms, or programming flaws can lead to delayed, failed, or unnecessary deployment.

    Software developers may be held liable if:

      • The airbag control software contains coding errors.
      • Algorithms fail to account for real-world crash conditions.
      • Updates or patches were not properly implemented or tested.
    As vehicles become increasingly computerized, software-related liability in airbag failure cases continues to grow.

    Distributors and Retailers
    In certain cases, distributors or retailers may also be held responsible, particularly if they:
      • Sold vehicles with known defective airbags
      • Failed to complete required recall repairs before sale
      • Misrepresented the safety condition of the vehicle
    While these parties are less commonly the primary defendants, they may still be held legally responsible depending on the circumstances.

    Shared and Comparative Liability
    Airbag failure cases often involve shared liability, meaning more than one party may be legally responsible for the injuries sustained. For example, a manufacturer may have produced a defective inflator, while an automaker may have failed to issue a timely recall or to install the airbag correctly.

    Identifying all liable parties is essential because:

      • It increases the potential sources of compensation.
      • It prevents companies from shifting blame onto one another.
      • It strengthens the overall product liability claim.
    This process requires detailed investigation, expert analysis, and access to technical and corporate records resources typically beyond the reach of injured individuals acting alone.

    6. How Product Liability Claims Work

    There are three main legal theories used in airbag failure product liability claims:

    Strict Liability
    Under strict liability, victims need only prove that the product was defective and caused injury. Negligence does not need to be shown.

    Negligence
    This applies when manufacturers failed to exercise reasonable care in design, testing, or warnings.

    Breach of Warranty
    If an airbag failed to meet safety promises or implied warranties, victims may pursue breach-of-warranty claims.
    An experienced injury lawyer can determine which legal theory or combination best applies to your case.

    7. Evidence Needed to Prove an Airbag Failure Claim

    Strong evidence is essential in airbag failure cases, which often involve powerful corporate defendants.

    Key Evidence Includes:
      • The vehicle and airbag module (preserved evidence)
      • Crash data recorder (“black box”) information
      • Medical records documenting injuries
      • Expert testimony from engineers and accident reconstructionists
      • Recall notices or internal manufacturer documents.
      • Photographs and crash reports
    Do not repair or destroy the vehicle before consulting a lawyer. Preserving evidence can make or break your claim.

    8. Challenges in Airbag Failure Lawsuits

    Airbag failure claims are complex and aggressively defended.
    Legal lawsuit filing documents with a judge’s gavel, representing civil litigation, attorney services, and the process of filing a claim in court
    Common Challenges
      • Proving the airbag defect caused the injury
      • Accessing proprietary manufacturer data
      • Defendants blame the crash, not the airbag.
      • Federal safety regulation defenses
    Large manufacturers often have extensive legal teams. This makes skilled legal representation essential for victims seeking justice.

    9. Airbag Recalls and What They Mean for Your Case

    Airbag recalls can strengthen a product liability claim, but you do not need a recall to file a lawsuit.

    Important Points About Recalls
      • A recall may serve as evidence of a known defect.
      • Injuries may occur before a recall is issued.
      • Some defective airbags are never recalled.
      • Failure to repair a recalled airbag does not automatically eliminate liability.
    If you were injured due to an airbag failure, you may still have a valid claim regardless of recall status.

    10. Why Legal Representation Matters

    Airbag failure cases are not simple car accident claims. They involve:
      • Technical engineering issues
      • Federal safety regulations
      • Corporate defense strategies
      • Expert witnesses
    Attempting to handle a product liability claim alone can result in undervalued settlements or denied claims. An experienced injury attorney understands how to challenge manufacturers and build compelling cases.

    11. How Roxell Richards Injury Law Firm Can Help

    At Roxell Richards Injury Law Firm, we fight for victims harmed by dangerous products and corporate negligence. We understand the devastating impact an airbag failure can have on your life, your health, and your family’s future.

    Our firm:

      • Investigate airbag defects thoroughly.
      • Works with top engineering and medical experts
      • Takes on large manufacturers and insurers
      • Pursues maximum compensation for our clients
      • Handles cases on a contingency fee basis; you pay nothing unless we win.
    We believe corporations must be held accountable when safety systems fail.

    12. Strong Call to Action

    Injured by an Airbag Failure? Take Action Today.

    If you or a loved one suffered injuries due to airbag failure, you do not have to face powerful manufacturers alone. Time is critical, evidence can disappear, and your legal rights may expire sooner than you think.

    Let our experienced legal team evaluate your case, explain your options, and fight for the justice and compensation you deserve.

    📞 Contact Roxell Richards Injury Law Firm right now for a FREE consultation.
    Roxell Richards Injury Law Firm Standing Up for Victims. Holding Corporations Accountable.

    Roxell Richards Injury Law Firm

    6420 Richmond Ave. Ste. #135
    Houston, TX z7057
    Phone: (713) 974-0388
    Fax: (713) 974-0003

    Frequently Asked Questions

    1. What is considered an airbag failure?

    An airbag failure includes any situation in which the airbag fails to deploy correctly, deploys unexpectedly, deploys too forcefully, or causes injury due to a defect.

    2. Can I sue if my airbag didn’t deploy in a crash?

    Yes. If an airbag should have deployed under the circumstances and failed to do so, you may have grounds for a product liability claim.

    3. Who is responsible for airbag failure injuries?

    Responsibility may fall on the airbag manufacturer, automaker, or parts supplier, depending on the nature of the defect.

    4. What compensation is available in airbag failure claims?

    Victims may recover compensation for medical bills, lost wages, pain and suffering, long-term disability, and wrongful death damages.

    5. How long do I have to file an airbag failure lawsuit?

    Statutes of limitation vary by state. It is critical to speak with an attorney as soon as possible to protect your rights.

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